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瀝青廢氣處理解決方案

瀝青煙(yan)氣中(zhong)(zhong)含有焦油(you)粒(li)子、烴類(lei)(lei)、H2O、S2O、CO2、苯并芘等成(cheng)分復雜。多環芳烴及少量的(de)(de)O2、N2、SO4的(de)(de)雜環化(hua)合(he)(he)物(wu)(wu),其(qi)中(zhong)(zhong)萘、菲、咔唑、酚等百(bai)余種,其(qi)中(zhong)(zhong)有幾(ji)十種物(wu)(wu)質可致癌(ai),特別是(shi)苯類(lei)(lei)化(hua)合(he)(he)物(wu)(wu)對人體、動(dong)植(zhi)物(wu)(wu)都會造成(cheng)嚴重危害。

目前有幾種方法(fa)(fa),例如(ru):焚燒(shao)法(fa)(fa)、濕(shi)法(fa)(fa)、干法(fa)(fa)等,因(yin)為(wei)凈化(hua)效(xiao)果及造價(jia)因(yin)素使用的較少。采用常規的除(chu)塵器無法(fa)(fa)達到凈化(hua)的環保要求,比較成熟并且得以(yi)采用電捕法(fa)(fa)凈化(hua),使用多(duo)年其(qi)效(xiao)果明(ming)顯。

瀝青廢氣處理凈(jing)化過程中,煙氣溫(wen)度(du)降低時(shi)(shi)介質(zhi)的比電(dian)(dian)阻低,有利于吸捕(bu)效果(guo)的提提高。電(dian)(dian)捕(bu)焦油(塵(chen))器(qi)在(zai)長時(shi)(shi)間的使用(yong)總結,適用(yong)于比電(dian)(dian)阻104Ω·cm—5×104Ω·cm范圍(wei)內的物(wu)(wu)質(zhi)。當物(wu)(wu)質(zhi)低于104Ω·cm時(shi)(shi),物(wu)(wu)質(zhi)沉積于陽極板后容易造成返(fan)氣流;當物(wu)(wu)質(zhi)比電(dian)(dian)阻高于5×104Ω·cm時(shi)(shi),容易生產反電(dian)(dian)暈;故而采(cai)用(yong)預處(chu)理(li)加電(dian)(dian)捕(bu)凈(jing)化煙氣很有必要。

據電(dian)捕的(de)(de)相(xiang)關設(she)計規(gui)范、資料(liao)、以及實際使用效果中(zhong)顯示,電(dian)捕的(de)(de)吸(xi)(xi)捕適(shi)宜溫度為20-40℃,氣(qi)體溫度降低(di)或者升高10℃,凈(jing)化(hua)效果可提高或者降低(di)效率(lv)7%左(zuo)右。在(zai)碳素生產(chan)中(zhong),要(yao)充分考慮(lv)到溫度過(guo)低(di)時(shi)瀝(li)青焦油結(jie)焦,又要(yao)考慮(lv)使用效果,從(cong)而使電(dian)捕正常運行。在(zai)生產(chan)過(guo)程中(zhong),選擇調(diao)節煙(yan)氣(qi)溫度為90℃左(zuo)右比較(jiao)適(shi)宜,最低(di)溫度要(yao)大于75℃,冬季由于外界(jie)溫度較(jiao)低(di)可以適(shi)當(dang)調(diao)節高一(yi)點(dian),在(zai)此(ci)溫度范圍內凈(jing)化(hua)物質的(de)(de)比電(dian)阻也在(zai)電(dian)暈吸(xi)(xi)捕較(jiao)好(hao)的(de)(de)范圍內,瀝(li)青焦油也在(zai)軟(ruan)化(hua)流動狀態,不易(yi)(yi)結(jie)焦,易(yi)(yi)排除。因此(ci)在(zai)碳素電(dian)捕設(she)計中(zhong),要(yao)充分考慮(lv)電(dian)捕在(zai)較(jiao)高溫度下(xia)的(de)(de)吸(xi)(xi)捕效率(lv),增加(jia)(jia)氣(qi)體在(zai)電(dian)捕的(de)(de)滯留(liu)時(shi)間和(he)降低(di)流速;另(ling)外還(huan)要(yao)考慮(lv)窯爐在(zai)長期工作中(zhong),造成漏氣(qi)現象適(shi)當(dang)增加(jia)(jia)電(dian)捕的(de)(de)富余量(liang),從(cong)而滿足碳素煙(yan)氣(qi)的(de)(de)凈(jing)化(hua)治理需要(yao)。

煙(yan)(yan)氣(qi)(qi)(qi)首(shou)先經(jing)(jing)過(guo)預處(chu)(chu)理塔洗滌(di)降(jiang)溫(wen)(wen)處(chu)(chu)理。煙(yan)(yan)氣(qi)(qi)(qi)進(jin)入預處(chu)(chu)理塔前的(de)(de)(de)(de)(de)氣(qi)(qi)(qi)體(ti)(ti)(ti)溫(wen)(wen)度比(bi)較(jiao)高(gao),其(qi)比(bi)電(dian)(dian)(dian)(dian)阻較(jiao)高(gao),電(dian)(dian)(dian)(dian)捕捕捉(zhuo)(zhuo)困難,通(tong)過(guo)預處(chu)(chu)理(水(shui)洗降(jiang)溫(wen)(wen))把煙(yan)(yan)氣(qi)(qi)(qi)溫(wen)(wen)度降(jiang)至(zhi)90℃左右。第一、降(jiang)低煙(yan)(yan)氣(qi)(qi)(qi)溫(wen)(wen)度,避免因煙(yan)(yan)氣(qi)(qi)(qi)溫(wen)(wen)度過(guo)高(gao)造成(cheng)電(dian)(dian)(dian)(dian)捕內部著(zhu)火,產生不(bu)必要(yao)的(de)(de)(de)(de)(de)損失。第二(er)、降(jiang)低煙(yan)(yan)氣(qi)(qi)(qi)溫(wen)(wen)度,接近適宜的(de)(de)(de)(de)(de)捕捉(zhuo)(zhuo)溫(wen)(wen)度,解(jie)決進(jin)入電(dian)(dian)(dian)(dian)捕氣(qi)(qi)(qi)體(ti)(ti)(ti)的(de)(de)(de)(de)(de)比(bi)電(dian)(dian)(dian)(dian)阻值,又抑制(zhi)瀝(li)青焦油集結;經(jing)(jing)過(guo)預處(chu)(chu)理的(de)(de)(de)(de)(de)氣(qi)(qi)(qi)體(ti)(ti)(ti)在噴淋水(shui)霧(wu)的(de)(de)(de)(de)(de)作(zuo)用下。大(da)于100μm的(de)(de)(de)(de)(de)顆(ke)粒(li)基(ji)本上(shang)被除(chu)掉(diao)(diao),從(cong)而減(jian)輕(qing)電(dian)(dian)(dian)(dian)捕的(de)(de)(de)(de)(de)工作(zuo)壓力(li)。小于100μm的(de)(de)(de)(de)(de)微粒(li)很難用水(shui)洗掉(diao)(diao),其(qi)原因是(shi)水(shui)表面張力(li)的(de)(de)(de)(de)(de)作(zuo)用,經(jing)(jing)過(guo)預處(chu)(chu)理洗滌(di)處(chu)(chu)理后的(de)(de)(de)(de)(de)氣(qi)(qi)(qi)體(ti)(ti)(ti),進(jin)入電(dian)(dian)(dian)(dian)捕的(de)(de)(de)(de)(de)顆(ke)粒(li)范圍一般在0.01--100μm之(zhi)間。電(dian)(dian)(dian)(dian)捕對大(da)于5μm以(yi)上(shang)的(de)(de)(de)(de)(de)顆(ke)粒(li)物(wu)(wu)質效(xiao)果明顯(xian);電(dian)(dian)(dian)(dian)捕對于3--5μm之(zhi)間的(de)(de)(de)(de)(de)顆(ke)粒(li)物(wu)(wu)質作(zuo)用不(bu)明顯(xian);對小于3μm以(yi)下的(de)(de)(de)(de)(de)顆(ke)粒(li)物(wu)(wu)質沒有(you)作(zuo)用。5μm以(yi)下的(de)(de)(de)(de)(de)顆(ke)粒(li)物(wu)(wu)質可用化學(xue)反應(ying)后清除(chu)處(chu)(chu)理。